{"id":428,"date":"2026-08-12T09:47:39","date_gmt":"2026-08-12T09:47:39","guid":{"rendered":"https:\/\/mixingplantpro.com\/product\/ultra-fine-sand-and-special-mortar-integrated-plant\/"},"modified":"2026-09-05T07:24:14","modified_gmt":"2026-09-05T07:24:14","slug":"manufactured-sand-and-special-mortar-plant","status":"publish","type":"product","link":"https:\/\/mixingplantpro.com\/ar\/product\/manufactured-sand-and-special-mortar-plant\/","title":{"rendered":"\u0645\u0635\u0646\u0639 \u0645\u062a\u0643\u0627\u0645\u0644 \u0644\u0644\u0631\u0645\u0644 \u0648\u0627\u0644\u0645\u0644\u0627\u0637 \u0627\u0644\u062e\u0627\u0635"},"content":{"rendered":"<h2>Manufactured Sand and Special Mortar Plant<\/h2>\n<p style=\"color: #000000;\"><strong>\u0646\u0638\u0631\u0629 \u0639\u0627\u0645\u0629 \u0639\u0644\u0649 \u0627\u0644\u0645\u0646\u062a\u062c<\/strong><\/p>\n<p>The Manufactured Sand and Special Mortar Plant is a complete sand-making and mortar solution designed to meet customer demand for integrated production of high-quality manufactured sand and diversified special mortar.<\/p>\n<p>It seamlessly integrates a premium sand-making system and a dry mortar production system on the same production line, enabling full-process automated production from aggregate preparation to finished mortar.<\/p>\n<p>The line directly addresses a key quality issue in special mortar production: sand quality determines mortar performance. By producing manufactured sand in-house with 0~3 mm particle size, adjustable fineness modulus of 2.2~3.0, and adjustable powder content of 3%~15%, it ensures grading precision, bonding strength, and construction performance from the source.<\/p>\n<p>The sand yield reaches 75%~80%, needle-like and flaky particle content is below 5%, and cubic particle ratio is \u226592%, providing quality far above natural sand.<\/p>\n<p>This integrated solution is suitable for companies that need to produce both high-quality manufactured sand and high-value-added special mortar, helping build a more complete product chain and better control product quality and cost.<\/p>\n<p style=\"color: #000000;\"><strong>\u0645\u062c\u0627\u0644\u0627\u062a \u0627\u0644\u062a\u0637\u0628\u064a\u0642<\/strong><\/p>\n<p>It is suitable for full-category special mortar production, including tile adhesive, self-leveling mortar, waterproof mortar, repair mortar, and insulation mortar. It can also support external sales of premium sand and expand high-quality aggregate business.<\/p>\n<p>It helps commercial mortar companies build a complete sand-making and mortar industrial chain and supports products with high sand-quality requirements, such as gypsum-based mortar and putty powder. It also serves green building mortar and special mortar for high-rise buildings, subway tunnels, bridges, and other engineering applications.<\/p>\n<p style=\"color: #000000;\"><strong>\u0627\u0644\u0645\u0632\u0627\u064a\u0627 \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629<\/strong><\/p>\n<p>Self-controlled sand quality and source-level quality assurance: in-house manufactured sand has precise grading and excellent particle shape with cubic particles \u226592%, reducing external sand quality fluctuation.<\/p>\n<p>Integrated system and maximum efficiency: sand making and mortar production are seamlessly connected, reducing intermediate transfer, lowering logistics cost, and shortening the production cycle.<\/p>\n<p>High sand yield and strong economics: the sand yield reaches 75%~80%, and the five-channel rotor structure achieves 65~70 m\/s high-speed throwing with energy conversion efficiency of 92%.<\/p>\n<p>Adjustable fineness modulus and multi-purpose operation: fineness modulus is stably adjustable from 2.2~3.0, while powder content is adjustable from 3%~15%, meeting different mortar formula requirements.<\/p>\n<p>Full-process negative-pressure environmental protection: the sand-making and mortar process uses negative-pressure production with integrated dust collection, keeping dust emission \u226410 mg\/m\u00b3.<\/p>\n<p>Intelligent control: PLC fully automatic control integrates formula management, remote monitoring, and fault diagnosis.<\/p>\n<p>Differentiated competitive advantage: companies control both sand source and mortar formula, making product quality stable and controllable.<\/p>\n<p style=\"color: #000000;\"><strong>\u062a\u062f\u0641\u0642 \u0627\u0644\u0639\u0645\u0644\u064a\u0629<\/strong><\/p>\n<p>Raw material such as limestone or stone -&gt; vertical-shaft impact sand maker for crushing and shaping -&gt; circular vibrating screen for screening and grading -&gt; powder selection equipment for precise classification -&gt; manufactured sand stored in finished-product bin -&gt; sand, cement, powder, and additives accurately metered -&gt; high-efficiency mixing -&gt; automatic packaging or bulk delivery -&gt; full-process negative-pressure dust collection.<\/p>\n<p style=\"color: #000000;\"><strong>\u0627\u0644\u0645\u0648\u0627\u0635\u0641\u0627\u062a \u0627\u0644\u0641\u0646\u064a\u0629<\/strong><\/p>\n<table style=\"width: 100%; border-collapse: collapse; text-align: left;\" border=\"1\" cellpadding=\"8\">\n<tbody>\n<tr>\n<td style=\"text-align: left;\" colspan=\"2\">Manufactured Sand and Special Mortar Plant<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0645\u0639\u0644\u0645\u0629<\/td>\n<td style=\"text-align: left;\">\u0642\u064a\u0645\u0629<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Hourly Throughput Of Sand-Making System<\/td>\n<td style=\"text-align: left;\">240t\/h<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0639\u0627\u0626\u062f \u0627\u0644\u0631\u0645\u0627\u0644<\/td>\n<td style=\"text-align: left;\">75%~80%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Manufactured Sand Fineness Modulus<\/td>\n<td style=\"text-align: left;\">2.2~3.0 (\u0642\u0627\u0628\u0644 \u0644\u0644\u062a\u0639\u062f\u064a\u0644)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Manufactured Sand Powder Content<\/td>\n<td style=\"text-align: left;\">3%~15% (\u0642\u0627\u0628\u0644 \u0644\u0644\u062a\u0639\u062f\u064a\u0644)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0645\u062d\u062a\u0648\u0649 \u0627\u0644\u062c\u0633\u064a\u0645\u0627\u062a \u0627\u0644\u0634\u0628\u064a\u0647\u0629 \u0628\u0627\u0644\u0625\u0628\u0631\u0629 \u0648\u0627\u0644\u0642\u0634\u0627\u0631\u064a\u0629<\/td>\n<td style=\"text-align: left;\">&lt;5%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0646\u0633\u0628\u0629 \u0627\u0644\u062c\u0633\u064a\u0645\u0627\u062a \u0627\u0644\u0645\u0643\u0639\u0628\u0629<\/td>\n<td style=\"text-align: left;\">\u226592%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Continuous Grading Fluctuation<\/td>\n<td style=\"text-align: left;\">\u2265\u00b13%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0642\u064a\u0645\u0629 \u0627\u0644\u0645\u064a\u062b\u064a\u0644\u064a\u0646 \u0627\u0644\u0623\u0632\u0631\u0642 (\u0645\u062d\u062a\u0648\u0649 \u0645\u0633\u062d\u0648\u0642 10%)<\/td>\n<td style=\"text-align: left;\">\u22651.4<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0642\u064a\u0645\u0629 \u0627\u0644\u062a\u0643\u0633\u064a\u0631<\/td>\n<td style=\"text-align: left;\">12%~15%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Sand Maker Installed Power<\/td>\n<td style=\"text-align: left;\">220 \u0643\u064a\u0644\u0648 \u0648\u0627\u0637<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0627\u0644\u0633\u0631\u0639\u0629 \u0627\u0644\u062e\u0637\u064a\u0629 \u0644\u0644\u062f\u0648\u0627\u0631<\/td>\n<td style=\"text-align: left;\">65~70 \u0645\/\u062b<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0643\u0641\u0627\u0621\u0629 \u062a\u062d\u0648\u064a\u0644 \u0627\u0644\u0637\u0627\u0642\u0629<\/td>\n<td style=\"text-align: left;\">92%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0648\u062d\u062f\u0629 \u062e\u0641\u0636 \u0627\u0633\u062a\u0647\u0644\u0627\u0643 \u0627\u0644\u0637\u0627\u0642\u0629<\/td>\n<td style=\"text-align: left;\">10%~15%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Mortar Production Capacity<\/td>\n<td style=\"text-align: left;\">5~60 t\/h (special mortar)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Batching Accuracy (Additive)<\/td>\n<td style=\"text-align: left;\">\u00b10.1%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Batching Accuracy (Sand\/Powder)<\/td>\n<td style=\"text-align: left;\">\u00b10.3%~0.5%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u062e\u0644\u0637 \u0627\u0644\u062a\u0648\u062d\u064a\u062f<\/td>\n<td style=\"text-align: left;\">\u226599% (gypsum-based) \/ \u226599.5% (ordinary mortar)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0627\u0646\u0628\u0639\u0627\u062b \u0627\u0644\u063a\u0628\u0627\u0631<\/td>\n<td style=\"text-align: left;\">\u226510 \u0645\u0644\u063a\u0645\/\u06453<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0627\u0644\u0645\u0634\u063a\u0644\u064a\u0646<\/td>\n<td style=\"text-align: left;\">3~4 people<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">\u0645\u0633\u0627\u062d\u0629 \u0627\u0644\u0637\u0627\u0628\u0642<\/td>\n<td style=\"text-align: left;\">600\u33a1~1100\u33a1<\/td>\n<\/tr>\n<\/tbody>\n<\/table>","protected":false},"excerpt":{"rendered":"<p>The Manufactured Sand and Special Mortar Plant combines manufactured sand preparation with dry mortar production. It supports controlled sand grading, adjustable fineness, high sand yield, negative-pressure dust control, automated batching, special mortar production, and stable quality from aggregate to finished product.<\/p>\n<p><span style=\"color: #0d94e4;\"><strong>\u221a<\/strong><\/span> \u201dSand + Mortar&#8221; Overall Solution<br \/>\n<span style=\"color: #0d94e4;\"><strong>\u221a<\/strong><\/span> Automatic Production Of The Whole Process<br \/>\n<span style=\"color: #0d94e4;\"><strong>\u221a<\/strong><\/span> The Particle Size Is 0~3mm, The Fineness Modulus Is Adjustable From 2.2 To 3.0, And The Powder Content Is Adjustable From 3% To 15%.<br \/>\n<span style=\"color: #0d94e4;\"><strong>\u221a<\/strong><\/span> The Sand-Forming Rate Is As High As 75%~80%, The Flake Content Of The Mechanism Sand Needle Is &lt;5%, And The Proportion Of Cubes Is \u226592%<br \/>\n<span style=\"color: #0d94e4;\"><strong>\u221a<\/strong><\/span> The Five-Channel Rotor Structure Realizes High-Speed Ejection Of 65~70m\/S, And The Energy Conversion Efficiency Is As High As 92%<\/p>","protected":false},"featured_media":425,"comment_status":"open","ping_status":"closed","template":"","meta":{"rank_math_title":"Manufactured Sand and Special Mortar Plant | Integrated Line","rank_math_description":"The Manufactured Sand and Special Mortar Plant integrates 0\u20133 mm sand production, precise batching, mixing, packaging and dust control in one automated line.","rank_math_canonical_url":"","rank_math_focus_keyword":"Manufactured Sand and Special Mortar Plant"},"product_brand":[],"product_cat":[29],"product_tag":[],"class_list":["post-428","product","type-product","status-publish","has-post-thumbnail","product_cat-dry-mortar-mixing-plant","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/product\/428","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/comments?post=428"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/media\/425"}],"wp:attachment":[{"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/media?parent=428"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/product_brand?post=428"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/product_cat?post=428"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/mixingplantpro.com\/ar\/wp-json\/wp\/v2\/product_tag?post=428"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}