{"id":419,"date":"2026-08-12T09:46:23","date_gmt":"2026-08-12T09:46:23","guid":{"rendered":"https:\/\/mixingplantpro.com\/product\/step-type-dry-mortar-mixing-plant\/"},"modified":"2026-08-24T09:16:10","modified_gmt":"2026-08-24T09:16:10","slug":"step-type-dry-mortar-mixing-plant","status":"publish","type":"product","link":"https:\/\/mixingplantpro.com\/cs\/product\/step-type-dry-mortar-mixing-plant\/","title":{"rendered":"Step Type Dry Mortar Mixing Plant"},"content":{"rendered":"

Product Overview<\/strong><\/p>\n

The Step Type Dry Mortar Mixing Plant is a dry mortar system with the largest sales volume and highest market coverage. It adopts a layered progressive design with a semi-vertical and semi-horizontal layout, balancing compactness and flexibility while achieving an optimized balance among capacity, floor area, and investment cost.<\/p>\n

The production line is suitable for masonry mortar, plastering mortar, thermal insulation mortar, tile adhesive, putty powder, and other product categories. Its capacity covers 5~160 t\/h, allowing flexible production for companies of different scales.<\/p>\n

It is especially suitable for medium-sized building-material plants, multi-category production enterprises, and customers upgrading from traditional on-site mixing to commercial mortar production.<\/p>\n

The core advantage of the step layout is that equipment is arranged on multiple platforms with a height lower than a full tower type. Material transfer is completed through a combination of gravity and mechanical conveying by screw conveyors.<\/p>\n

Compared with a tower type plant, the step type is more convenient for later modification, maintenance, and expansion. It has a lower investment threshold and is a preferred solution for cost performance and general applicability.<\/p>\n

Application Fields<\/strong><\/p>\n

It is suitable for medium-sized building-material companies with annual output of 30,000~100,000 tons, multi-category mortar production covering masonry, plastering, insulation, tile adhesive, and putty powder, and enterprise upgrade projects moving from on-site mixing to commercial mortar.<\/p>\n

It can also serve regional mortar supply centers for multiple construction projects, integrated factories producing both special and general mortar, and supporting mortar production for exterior insulation finishing systems.<\/p>\n

Core Advantages<\/strong><\/p>\n

Balanced choice and optimized cost performance: it achieves a strong balance among capacity, footprint, and investment, with a short return cycle and suitability for most medium-sized enterprises.<\/p>\n

Rich product categories and multi-purpose operation: production covers ordinary mortar and special mortar, supporting flexible switching among masonry, plastering, insulation, tile adhesive, putty powder, and other categories.<\/p>\n

Flexible expansion and convenient upgrading: the layered platform design makes it easy to add equipment, expand production lines, or adjust process flow later.<\/p>\n

High-precision batching: additive accuracy is \u00b10.1%, while sand and powder accuracy is \u00b10.3%~0.5%, ensuring stable product quality.<\/p>\n

Efficient mixing: the gravity-free twin-shaft mixer provides mixing uniformity \u226599.5% with a mixing cycle of 120~180 seconds.<\/p>\n

Intelligent control: PLC fully automatic control supports formula management, data recording, and remote monitoring, and can be operated by 2~3 people.<\/p>\n

Environmental compliance: fully enclosed negative-pressure production and dust emission \u226410 mg\/m\u00b3 meet international environmental standards.<\/p>\n

Process Flow<\/strong><\/p>\n

Raw sand drying -> dried sand screening and grading -> separate metering of sand, powder, and additives -> elevator and screw conveyor feeding materials to storage bins on each platform -> staged gravity fall combined with horizontal screw conveying -> high-efficiency mixing -> finished material entering the finished-product bin -> automatic packaging or bulk delivery -> pulse dust collection throughout the process.<\/p>\n

Technical Specifications<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Step Type Dry Mortar Mixing Plant<\/strong><\/td>\n<\/tr>\n
Parameter<\/td>\nValue<\/td>\n<\/tr>\n
Production Capacity<\/td>\n40~200 t\/h<\/td>\n<\/tr>\n
Additive Batching Accuracy<\/td>\n\u00b10.1%<\/td>\n<\/tr>\n
Sand\/Powder Batching Accuracy<\/td>\n\u00b10.3%~0.5%<\/td>\n<\/tr>\n
Mixing Uniformity<\/td>\n\u226599.5%<\/td>\n<\/tr>\n
Mixing Cycle<\/td>\n120~180 s\/batch<\/td>\n<\/tr>\n
Dust Emission<\/td>\n\u226410 mg\/m\u00b3<\/td>\n<\/tr>\n
Dried Sand Moisture Content<\/td>\n\u22640.5%<\/td>\n<\/tr>\n
Operators<\/td>\n2~3 people<\/td>\n<\/tr>\n
Total Installed Power<\/td>\n130Kw~380kW<\/td>\n<\/tr>\n
Floor Area<\/td>\n200~500 m\u00b2<\/td>\n<\/tr>\n<\/tbody>\n<\/table>","protected":false},"excerpt":{"rendered":"

The Step Type Dry Mortar Mixing Plant balances capacity, footprint, and investment through a semi-vertical, semi-horizontal layout. It supports multi-category mortar production, precise batching, efficient mixing, flexible expansion, automated control, enclosed dust collection, and cost-effective operation for medium-scale plants efficiently.<\/p>\n

\u221a<\/strong><\/span> “Half Vertical And Half Horizontal” Layout
\n\u221a<\/strong><\/span> Production Capacity Covers 5~160t\/H
\n\u221a<\/strong><\/span> Suitable For Medium-Sized Building Materials Factories, Multi-Category Production Enterprises, And Corporate Customers Who Have Transitioned From Traditional Mortar To Commodity Mortar
\n\u221a<\/strong><\/span> Rich In Categories, Multi-Purpose In One Machine
\n\u221a<\/strong><\/span> Flexible Expansion And Easy Upgrade
\n\u221a<\/strong><\/span> High-Precision Ingredients: Additive Accuracy \u00b10.1%, Sand\/Powder Accuracy \u00b10.3%~0.5%
\n\u221a<\/strong><\/span> Efficient Mixing, Mixing Cycle 120~180 Seconds
\n\u221a<\/strong><\/span> Intelligent Control
\n\u221a<\/strong><\/span> Environmental Compliance<\/p>","protected":false},"featured_media":416,"comment_status":"open","ping_status":"closed","template":"","meta":[],"product_brand":[],"product_cat":[29],"product_tag":[],"class_list":["post-419","product","type-product","status-publish","has-post-thumbnail","product_cat-dry-mortar-mixing-plant","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/product\/419","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/comments?post=419"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/media\/416"}],"wp:attachment":[{"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/media?parent=419"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/product_brand?post=419"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/product_cat?post=419"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/mixingplantpro.com\/cs\/wp-json\/wp\/v2\/product_tag?post=419"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}