{"id":428,"date":"2026-08-12T09:47:39","date_gmt":"2026-08-12T09:47:39","guid":{"rendered":"https:\/\/mixingplantpro.com\/product\/ultra-fine-sand-and-special-mortar-integrated-plant\/"},"modified":"2026-08-24T09:19:05","modified_gmt":"2026-08-24T09:19:05","slug":"ultra-fine-sand-and-special-mortar-integrated-plant","status":"publish","type":"product","link":"https:\/\/mixingplantpro.com\/nl\/product\/ultra-fine-sand-and-special-mortar-integrated-plant\/","title":{"rendered":"Ultra-Fine Sand And Special Mortar Integrated Plant"},"content":{"rendered":"

Product Overview<\/strong><\/p>\n

The Ultra-Fine Sand And Special Mortar Integrated Plant is a complete sand-making and mortar solution designed to meet customer demand for integrated production of high-quality manufactured sand and diversified special mortar.<\/p>\n

It seamlessly integrates a premium sand-making system and a dry mortar production system on the same production line, enabling full-process automated production from aggregate preparation to finished mortar.<\/p>\n

The line directly addresses a key quality issue in special mortar production: sand quality determines mortar performance. By producing manufactured sand in-house with 0~3 mm particle size, adjustable fineness modulus of 2.2~3.0, and adjustable powder content of 3%~15%, it ensures grading precision, bonding strength, and construction performance from the source.<\/p>\n

The sand yield reaches 75%~80%, needle-like and flaky particle content is below 5%, and cubic particle ratio is \u226592%, providing quality far above natural sand.<\/p>\n

This integrated solution is suitable for companies that need to produce both high-quality manufactured sand and high-value-added special mortar, helping build a more complete product chain and better control product quality and cost.<\/p>\n

Application Fields<\/strong><\/p>\n

It is suitable for full-category special mortar production, including tile adhesive, self-leveling mortar, waterproof mortar, repair mortar, and insulation mortar. It can also support external sales of premium sand and expand high-quality aggregate business.<\/p>\n

It helps commercial mortar companies build a complete sand-making and mortar industrial chain and supports products with high sand-quality requirements, such as gypsum-based mortar and putty powder. It also serves green building mortar and special mortar for high-rise buildings, subway tunnels, bridges, and other engineering applications.<\/p>\n

Core Advantages<\/strong><\/p>\n

Self-controlled sand quality and source-level quality assurance: in-house manufactured sand has precise grading and excellent particle shape with cubic particles \u226592%, reducing external sand quality fluctuation.<\/p>\n

Integrated system and maximum efficiency: sand making and mortar production are seamlessly connected, reducing intermediate transfer, lowering logistics cost, and shortening the production cycle.<\/p>\n

High sand yield and strong economics: the sand yield reaches 75%~80%, and the five-channel rotor structure achieves 65~70 m\/s high-speed throwing with energy conversion efficiency of 92%.<\/p>\n

Adjustable fineness modulus and multi-purpose operation: fineness modulus is stably adjustable from 2.2~3.0, while powder content is adjustable from 3%~15%, meeting different mortar formula requirements.<\/p>\n

Full-process negative-pressure environmental protection: the sand-making and mortar process uses negative-pressure production with integrated dust collection, keeping dust emission \u226410 mg\/m\u00b3.<\/p>\n

Intelligent control: PLC fully automatic control integrates formula management, remote monitoring, and fault diagnosis.<\/p>\n

Differentiated competitive advantage: companies control both sand source and mortar formula, making product quality stable and controllable.<\/p>\n

Process Flow<\/strong><\/p>\n

Raw material such as limestone or stone -> vertical-shaft impact sand maker for crushing and shaping -> circular vibrating screen for screening and grading -> powder selection equipment for precise classification -> manufactured sand stored in finished-product bin -> sand, cement, powder, and additives accurately metered -> high-efficiency mixing -> automatic packaging or bulk delivery -> full-process negative-pressure dust collection.<\/p>\n

Technical Specifications<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Ultra-Fine Sand And Special Mortar Integrated Plant<\/strong><\/td>\n<\/tr>\n
Parameter<\/td>\nValue<\/td>\n<\/tr>\n
Hourly Throughput Of Sand-Making System<\/td>\n240t\/h<\/td>\n<\/tr>\n
Sand Yield<\/td>\n75%~80%<\/td>\n<\/tr>\n
Manufactured Sand Fineness Modulus<\/td>\n2.2~3.0 (adjustable)<\/td>\n<\/tr>\n
Manufactured Sand Powder Content<\/td>\n3%~15% (adjustable)<\/td>\n<\/tr>\n
Needle-Like And Flaky Particle Content<\/td>\n<5%<\/td>\n<\/tr>\n
Cubic Particle Ratio<\/td>\n\u226592%<\/td>\n<\/tr>\n
Continuous Grading Fluctuation<\/td>\n\u2264\u00b13%<\/td>\n<\/tr>\n
Methylene Blue Value (10% Powder Content)<\/td>\n\u22641.4<\/td>\n<\/tr>\n
Crushing Value<\/td>\n12%~15%<\/td>\n<\/tr>\n
Sand Maker Installed Power<\/td>\n220 kW<\/td>\n<\/tr>\n
Rotor Linear Speed<\/td>\n65~70 m\/s<\/td>\n<\/tr>\n
Energy Conversion Efficiency<\/td>\n92%<\/td>\n<\/tr>\n
Unit Power Consumption Reduction<\/td>\n10%~15%<\/td>\n<\/tr>\n
Mortar Production Capacity<\/td>\n5~60 t\/h (special mortar)<\/td>\n<\/tr>\n
Batching Accuracy (Additive)<\/td>\n\u00b10.1%<\/td>\n<\/tr>\n
Batching Accuracy (Sand\/Powder)<\/td>\n\u00b10.3%~0.5%<\/td>\n<\/tr>\n
Mixing Uniformity<\/td>\n\u226599% (gypsum-based) \/ \u226599.5% (ordinary mortar)<\/td>\n<\/tr>\n
Dust Emission<\/td>\n\u226410 mg\/m\u00b3<\/td>\n<\/tr>\n
Operators<\/td>\n3~4 people<\/td>\n<\/tr>\n
Floor Area<\/td>\n600\u33a1~1100\u33a1<\/td>\n<\/tr>\n<\/tbody>\n<\/table>","protected":false},"excerpt":{"rendered":"

The Ultra-Fine Sand And Special Mortar Integrated Plant combines manufactured sand preparation with dry mortar production. It supports controlled sand grading, adjustable fineness, high sand yield, negative-pressure dust control, automated batching, special mortar production, and stable quality from aggregate to finished product.<\/p>\n

\u221a<\/strong><\/span> \u201dSand + Mortar” Overall Solution
\n\u221a<\/strong><\/span> Automatic Production Of The Whole Process
\n\u221a<\/strong><\/span> The Particle Size Is 0~3mm, The Fineness Modulus Is Adjustable From 2.2 To 3.0, And The Powder Content Is Adjustable From 3% To 15%.
\n\u221a<\/strong><\/span> The Sand-Forming Rate Is As High As 75%~80%, The Flake Content Of The Mechanism Sand Needle Is <5%, And The Proportion Of Cubes Is \u226592%
\n\u221a<\/strong><\/span> The Five-Channel Rotor Structure Realizes High-Speed Ejection Of 65~70m\/S, And The Energy Conversion Efficiency Is As High As 92%<\/p>","protected":false},"featured_media":425,"comment_status":"open","ping_status":"closed","template":"","meta":[],"product_brand":[],"product_cat":[29],"product_tag":[],"class_list":["post-428","product","type-product","status-publish","has-post-thumbnail","product_cat-dry-mortar-mixing-plant","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/product\/428","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/comments?post=428"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/media\/425"}],"wp:attachment":[{"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/media?parent=428"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/product_brand?post=428"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/product_cat?post=428"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/mixingplantpro.com\/nl\/wp-json\/wp\/v2\/product_tag?post=428"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}