{"id":431,"date":"2026-08-12T09:48:05","date_gmt":"2026-08-12T09:48:05","guid":{"rendered":"https:\/\/mixingplantpro.com\/product\/manufactured-sand-production-line\/"},"modified":"2026-08-24T09:20:22","modified_gmt":"2026-08-24T09:20:22","slug":"manufactured-sand-production-line","status":"publish","type":"product","link":"https:\/\/mixingplantpro.com\/uk\/product\/manufactured-sand-production-line\/","title":{"rendered":"Manufactured Sand Production Line"},"content":{"rendered":"

Product Overview<\/strong><\/p>\n

The Manufactured Sand Production Line is specialized sand preparation equipment developed from premium sand-making tower technology. It focuses on producing manufactured sand within the 0~3 mm particle-size range.<\/p>\n

The line adopts a tower structure and is equipped from top to bottom with a vertical-shaft impact sand maker, circular vibrating screen, powder selection equipment, return device, and material conveying equipment, forming a complete fully automatic closed-loop production system.<\/p>\n

The core system uses a five-channel rotor structure to achieve 65~70 m\/s high-speed throwing. Based on a stone-on-stone centrifugal crushing principle, it efficiently crushes, shapes, and grinds raw materials to produce manufactured sand with excellent particle shape and precise grading.<\/p>\n

The sand yield reaches 75%~80%, fineness modulus can be stably adjusted from 2.2~3.0, powder content can be flexibly controlled from 3%~15%, and the quality of manufactured sand is far above natural sand.<\/p>\n

Manufactured sand is a core raw material for high-performance special mortar, self-leveling floor materials, tile adhesive, grouting materials, and other high-end building-material products.<\/p>\n

Application Fields<\/strong><\/p>\n

It is suitable for commercial manufactured sand production for mortar companies and concrete batching plants, raw material preparation for self-leveling mortar and high-performance tile adhesive, and high-quality fine aggregate for precast components.<\/p>\n

It also serves raw materials for grouting materials, repair mortar, and other special building materials, industrial sand preparation for glass and casting, and supporting dry mortar production lines to achieve self-supplied sand sources.<\/p>\n

Core Advantages<\/strong><\/p>\n

Excellent finished sand quality: needle-like and flaky particle content is \u22643% in some working conditions and \u22645% in others, cubic particle ratio is \u226592%, and grading complies with Zone II standards.<\/p>\n

Precisely adjustable fineness modulus: the 2.2~3.0 range is stably adjustable, and powder content is flexibly controlled from 3%~15% to meet different formula requirements.<\/p>\n

High sand yield and strong economics: sand yield reaches 75%~80%, 20%~25% higher than traditional sand makers, while unit power consumption is reduced by 10%~15%.<\/p>\n

Tower structure and very small footprint: the vertical layout fully uses space and reduces civil construction investment.<\/p>\n

Full-process negative-pressure environmental protection: integrated dust collection and fully enclosed negative-pressure operation prevent dust overflow and meet strict environmental requirements.<\/p>\n

Variable-frequency speed control and wide operating adaptability: variable-frequency speed control suits materials with different hardness, such as limestone, granite, and basalt, and supports 24-hour continuous production.<\/p>\n

Low operation and maintenance cost: wear-part abrasion is reduced by more than 30%, and peripheral guard plates can be reversed for reuse to extend service life.<\/p>\n

Process Flow<\/strong><\/p>\n

Raw material of 5~15 mm stone -> belt conveyor feeding into the sand maker -> five-channel rotor high-speed throwing at 65~70 m\/s -> stone-on-stone centrifugal crushing and shaping -> circular vibrating screen grading -> powder selection airflow classification -> qualified manufactured sand entering the finished-product bin -> unqualified material returning to the sand maker -> full-process negative-pressure dust collection.<\/p>\n

Technical Specifications<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Manufactured Sand Production Line<\/strong><\/td>\n<\/tr>\n
Parameter<\/td>\nValue<\/td>\n<\/tr>\n
Hourly Throughput<\/td>\n240 t\/h<\/td>\n<\/tr>\n
Sand Yield<\/td>\n75%~80%<\/td>\n<\/tr>\n
Finished Particle Size Range<\/td>\n0~3 mm<\/td>\n<\/tr>\n
Fineness Modulus<\/td>\n2.2~3.0 (adjustable)<\/td>\n<\/tr>\n
Powder Content<\/td>\n3%~15% (adjustable)<\/td>\n<\/tr>\n
Needle-Like And Flaky Particle Content<\/td>\n\u22643% (\u22645%)<\/td>\n<\/tr>\n
Cubic Particle Ratio<\/td>\n\u226592%<\/td>\n<\/tr>\n
Grading Fluctuation (0~3mm)<\/td>\n\u2264\u00b13%<\/td>\n<\/tr>\n
Methylene Blue Value (10% Powder Content)<\/td>\n\u22641.4<\/td>\n<\/tr>\n
Crushing Value<\/td>\n12%~15%<\/td>\n<\/tr>\n
Installed Power<\/td>\n220 kW<\/td>\n<\/tr>\n
Rotor Linear Speed<\/td>\n65~70 m\/s<\/td>\n<\/tr>\n
Energy Conversion Efficiency<\/td>\n92%<\/td>\n<\/tr>\n
Unit Power Consumption Reduction<\/td>\n10%~15%<\/td>\n<\/tr>\n
Layout Form<\/td>\nTower structure<\/td>\n<\/tr>\n
Dust Collection Method<\/td>\nFull-process negative-pressure type<\/td>\n<\/tr>\n<\/tbody>\n<\/table>","protected":false},"excerpt":{"rendered":"

The Manufactured Sand Production Line is designed for 0~3 mm high-quality manufactured sand. It uses a tower layout, vertical-shaft impact crushing, screening, powder selection, closed-loop return, negative-pressure dust control, adjustable fineness, high sand yield, and stable aggregate quality consistently.<\/p>\n

\u221a<\/strong><\/span> Focus On The Production Of Machine-Made Sand Products In The Particle Size Range Of 0~3mm
\n\u221a<\/strong><\/span> Adopts Five-Channel Rotor Structure
\n\u221a<\/strong><\/span> 65~70m\/S High-Speed Ejection
\n\u221a<\/strong><\/span> Principle Of Centrifugal Crushing Of “Stone To Stone\u201d
\n\u221a<\/strong><\/span> The Sand Formation Rate Is As High As 75%~80%, The Fineness Modulus Is 2.2~3.0 Can Be Stably Adjusted, And The Powder Content Is 3%~15% Can Be Flexibly Controlled.
\n\u221a<\/strong><\/span> Unit Power Consumption Is Reduced By 10%~15%
\n\u221a<\/strong><\/span> Integrated Design For Dust Removal
\n\u221a<\/strong><\/span> Wear Of Wear-Resistant Parts Is Reduced By More Than 30%<\/p>","protected":false},"featured_media":429,"comment_status":"open","ping_status":"closed","template":"","meta":[],"product_brand":[],"product_cat":[30],"product_tag":[],"class_list":["post-431","product","type-product","status-publish","has-post-thumbnail","product_cat-manufactured-sand-production-line","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/product\/431","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/comments?post=431"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/media\/429"}],"wp:attachment":[{"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/media?parent=431"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/product_brand?post=431"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/product_cat?post=431"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/mixingplantpro.com\/uk\/wp-json\/wp\/v2\/product_tag?post=431"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}