The Workshop Type Dry Mortar Mixing Plant is a lightweight solution for small-scale and special mortar production. It can be installed inside standard industrial workshops, reducing civil construction, shortening setup time, supporting horizontal expansion, precise batching, efficient mixing, and environmental dust control.
√ Designed For Small-Scale Production And Special Mortar Scenarios
√ Start-Ups, Small-Batch Customized Production, And Special Mortar Production
√ The Lowest Civil Construction Cost And The Most Convenient Installation And Maintenance
√ Annual Output Of 5,000~30,000 Tons
√ Additive Accuracy ±0.1%
Product Overview
The Workshop Type Dry Mortar Mixing Plant is a lightweight solution designed for small-scale production and special mortar applications. Its main feature is that it can be installed directly inside a standard industrial workshop without large civil construction, resulting in low investment threshold, short construction period, and flexible operation.
All core components are arranged on the same workshop floor and connected by screw conveyors. The line is especially suitable for putty powder, tile adhesive, gypsum-based mortar, special repair mortar, and similar products.
Although the layout is horizontally expanded and the floor area is relatively large at 120~300 m², it has the lowest civil construction cost, the most convenient installation and maintenance, and can be horizontally expanded at any time as needed.
The workshop type plant is also equipped with an automatic batching system, high-efficiency mixer, and pulse dust collection system, ensuring accurate batching, uniform mixing, and environmental compliance even in small-scale production.
Application Fields
It is suitable for professional special mortar production, including putty powder, tile adhesive, gypsum-based mortar, and self-leveling mortar. It is also a preferred equipment solution for start-up companies and small investors.
It can serve small-scale lines with annual output of 5,000~30,000 tons, existing workshop renovation and upgrading projects, mortar pilot lines for research institutions and universities, and transitional upgrades that gradually expand capacity.
Core Advantages
Lowest investment and fast startup: it requires no large civil works, can be installed directly in a standard workshop, and provides a short construction cycle and fast investment return.
Simple operation and convenient maintenance: all equipment is on the same plane, making operation intuitive and daily maintenance and inspection convenient.
Horizontal expansion and flexible upgrading: equipment modules can be gradually added according to capacity requirements.
Accurate batching and quality assurance: the high-precision metering system provides additive accuracy of ±0.1%, ensuring stable quality for small-batch production.
Environmental compliance: fully enclosed negative-pressure operation with pulse dust collection keeps dust emission ≤10 mg/m³.
Dedicated to special mortar: it is especially suitable for small-batch and multi-variety production of putty powder, tile adhesive, gypsum-based mortar, and other special mortar products.
Process Flow
Raw materials are stored in each storage bin -> screw conveyors feed sand, powder, and additives separately into metering hoppers -> accurately metered materials enter the high-efficiency mixer -> uniformly mixed finished material is sent by screw conveyor to the packaging system -> automatic packaging or bulk delivery -> pulse dust collection protects the workshop environment.
Technical Specifications
| Workshop Type Dry Mortar Mixing Plant | |
| Parameter | Value |
| Production Capacity | 5~30 t/h |
| Additive Batching Accuracy | ±0.1% |
| Sand/Powder Batching Accuracy | ±0.3%~0.5% |
| Mixing Uniformity | ≥99.5% |
| Mixing Cycle | 180~240 s/batch |
| Dust Emission | ≤10 mg/m³ |
| Dried Sand Moisture Content | ≤0.5% |
| Operators | 2~3 people |
| Total Installed Power | 90kW~310kW |
| Floor Area | 120~300 m² |
| Control System | PLC fully automatic, supporting formula management |
| Layout Form | Horizontal workshop type |
Reliable structural design and proven technology ensure stable operation under continuous production conditions.
Advanced batching and control systems improve material proportioning accuracy and production consistency.
Multiple models and configurations are available to meet different capacities, processes and site requirements.
Strict production management and multi-stage factory testing help ensure consistent equipment quality before delivery.
Optimized system design and automated control simplify daily operation and improve overall production efficiency.
Equipment configuration and plant layout can be customized according to specific project and production requirements.
