The Manufactured Sand Production Line is designed for 0~3 mm high-quality manufactured sand. It uses a tower layout, vertical-shaft impact crushing, screening, powder selection, closed-loop return, negative-pressure dust control, adjustable fineness, high sand yield, and stable aggregate quality consistently.
√ Focus On The Production Of Machine-Made Sand Products In The Particle Size Range Of 0~3mm
√ Adopts Five-Channel Rotor Structure
√ 65~70m/S High-Speed Ejection
√ Principle Of Centrifugal Crushing Of “Stone To Stone”
√ The Sand Formation Rate Is As High As 75%~80%, The Fineness Modulus Is 2.2~3.0 Can Be Stably Adjusted, And The Powder Content Is 3%~15% Can Be Flexibly Controlled.
√ Unit Power Consumption Is Reduced By 10%~15%
√ Integrated Design For Dust Removal
√ Wear Of Wear-Resistant Parts Is Reduced By More Than 30%
Tinjauan Produk
The Manufactured Sand Production Line is specialized sand preparation equipment developed from premium sand-making tower technology. It focuses on producing manufactured sand within the 0~3 mm particle-size range.
The line adopts a tower structure and is equipped from top to bottom with a vertical-shaft impact sand maker, circular vibrating screen, powder selection equipment, return device, and material conveying equipment, forming a complete fully automatic closed-loop production system.
The core system uses a five-channel rotor structure to achieve 65~70 m/s high-speed throwing. Based on a stone-on-stone centrifugal crushing principle, it efficiently crushes, shapes, and grinds raw materials to produce manufactured sand with excellent particle shape and precise grading.
The sand yield reaches 75%~80%, fineness modulus can be stably adjusted from 2.2~3.0, powder content can be flexibly controlled from 3%~15%, and the quality of manufactured sand is far above natural sand.
Manufactured sand is a core raw material for high-performance special mortar, self-leveling floor materials, tile adhesive, grouting materials, and other high-end building-material products.
Bidang Aplikasi
It is suitable for commercial manufactured sand production for mortar companies and concrete batching plants, raw material preparation for self-leveling mortar and high-performance tile adhesive, and high-quality fine aggregate for precast components.
It also serves raw materials for grouting materials, repair mortar, and other special building materials, industrial sand preparation for glass and casting, and supporting dry mortar production lines to achieve self-supplied sand sources.
Keuntungan Inti
Excellent finished sand quality: needle-like and flaky particle content is ≤3% in some working conditions and ≤5% in others, cubic particle ratio is ≥92%, and grading complies with Zone II standards.
Precisely adjustable fineness modulus: the 2.2~3.0 range is stably adjustable, and powder content is flexibly controlled from 3%~15% to meet different formula requirements.
High sand yield and strong economics: sand yield reaches 75%~80%, 20%~25% higher than traditional sand makers, while unit power consumption is reduced by 10%~15%.
Tower structure and very small footprint: the vertical layout fully uses space and reduces civil construction investment.
Full-process negative-pressure environmental protection: integrated dust collection and fully enclosed negative-pressure operation prevent dust overflow and meet strict environmental requirements.
Variable-frequency speed control and wide operating adaptability: variable-frequency speed control suits materials with different hardness, such as limestone, granite, and basalt, and supports 24-hour continuous production.
Low operation and maintenance cost: wear-part abrasion is reduced by more than 30%, and peripheral guard plates can be reversed for reuse to extend service life.
Aliran Proses
Raw material of 5~15 mm stone -> belt conveyor feeding into the sand maker -> five-channel rotor high-speed throwing at 65~70 m/s -> stone-on-stone centrifugal crushing and shaping -> circular vibrating screen grading -> powder selection airflow classification -> qualified manufactured sand entering the finished-product bin -> unqualified material returning to the sand maker -> full-process negative-pressure dust collection.
Spesifikasi Teknis
| Lini Produksi Pasir yang Diproduksi | |
| Parameter | Value |
| Hourly Throughput | 240 t/h |
| Sand Yield | 75%~80% |
| Finished Particle Size Range | 0~3 mm |
| Fineness Modulus | 2.2 ~ 3.0 (dapat disesuaikan) |
| Powder Content | 3% ~ 15% (dapat disesuaikan) |
| Konten Partikel Seperti Jarum Dan Bersisik | ≤3% (≤5%) |
| Rasio Partikel Kubik | ≥92% |
| Grading Fluctuation (0~3mm) | ≤±3% |
| Nilai Biru Metilen (Konten Serbuk 10%) | ≤1.4 |
| Menghancurkan Nilai | 12%~15% |
| Installed Power | 220 kW |
| Kecepatan Linear Rotor | 65~70 m/dtk |
| Efisiensi Konversi Energi | 92% |
| Pengurangan Konsumsi Daya Unit | 10%~15% |
| Layout Form | Tower structure |
| Dust Collection Method | Full-process negative-pressure type |
Desain struktural yang andal dan teknologi yang terbukti memastikan operasi yang stabil dalam kondisi produksi yang berkelanjutan.
Sistem batching dan kontrol yang canggih meningkatkan akurasi proporsi material dan konsistensi produksi.
Berbagai model dan konfigurasi tersedia untuk memenuhi berbagai kapasitas, proses, dan persyaratan lokasi.
Manajemen produksi yang ketat dan pengujian pabrik multi-tahap membantu memastikan kualitas peralatan yang konsisten sebelum pengiriman.
Desain sistem yang dioptimalkan dan kontrol otomatis menyederhanakan operasi harian dan meningkatkan efisiensi produksi secara keseluruhan.
Konfigurasi peralatan dan tata letak pabrik dapat disesuaikan sesuai dengan proyek tertentu dan persyaratan produksi.
