The Manufactured Sand and Special Mortar Plant combines manufactured sand preparation with dry mortar production. It supports controlled sand grading, adjustable fineness, high sand yield, negative-pressure dust control, automated batching, special mortar production, and stable quality from aggregate to finished product.
√ ”Sand + Mortar” Overall Solution
√ Automatic Production Of The Whole Process
√ The Particle Size Is 0~3mm, The Fineness Modulus Is Adjustable From 2.2 To 3.0, And The Powder Content Is Adjustable From 3% To 15%.
√ The Sand-Forming Rate Is As High As 75%~80%, The Flake Content Of The Mechanism Sand Needle Is <5%, And The Proportion Of Cubes Is ≥92%
√ The Five-Channel Rotor Structure Realizes High-Speed Ejection Of 65~70m/S, And The Energy Conversion Efficiency Is As High As 92%
Przegląd produktu
The Manufactured Sand and Special Mortar Plant is a complete sand-making and mortar solution designed to meet customer demand for integrated production of high-quality manufactured sand and diversified special mortar.
It seamlessly integrates a premium sand-making system and a dry mortar production system on the same production line, enabling full-process automated production from aggregate preparation to finished mortar.
The line directly addresses a key quality issue in special mortar production: sand quality determines mortar performance. By producing manufactured sand in-house with 0~3 mm particle size, adjustable fineness modulus of 2.2~3.0, and adjustable powder content of 3%~15%, it ensures grading precision, bonding strength, and construction performance from the source.
The sand yield reaches 75%~80%, needle-like and flaky particle content is below 5%, and cubic particle ratio is ≥92%, providing quality far above natural sand.
This integrated solution is suitable for companies that need to produce both high-quality manufactured sand and high-value-added special mortar, helping build a more complete product chain and better control product quality and cost.
Pola aplikacji
It is suitable for full-category special mortar production, including tile adhesive, self-leveling mortar, waterproof mortar, repair mortar, and insulation mortar. It can also support external sales of premium sand and expand high-quality aggregate business.
It helps commercial mortar companies build a complete sand-making and mortar industrial chain and supports products with high sand-quality requirements, such as gypsum-based mortar and putty powder. It also serves green building mortar and special mortar for high-rise buildings, subway tunnels, bridges, and other engineering applications.
Podstawowe zalety
Self-controlled sand quality and source-level quality assurance: in-house manufactured sand has precise grading and excellent particle shape with cubic particles ≥92%, reducing external sand quality fluctuation.
Integrated system and maximum efficiency: sand making and mortar production are seamlessly connected, reducing intermediate transfer, lowering logistics cost, and shortening the production cycle.
High sand yield and strong economics: the sand yield reaches 75%~80%, and the five-channel rotor structure achieves 65~70 m/s high-speed throwing with energy conversion efficiency of 92%.
Adjustable fineness modulus and multi-purpose operation: fineness modulus is stably adjustable from 2.2~3.0, while powder content is adjustable from 3%~15%, meeting different mortar formula requirements.
Full-process negative-pressure environmental protection: the sand-making and mortar process uses negative-pressure production with integrated dust collection, keeping dust emission ≤10 mg/m³.
Intelligent control: PLC fully automatic control integrates formula management, remote monitoring, and fault diagnosis.
Differentiated competitive advantage: companies control both sand source and mortar formula, making product quality stable and controllable.
Przepływ procesu
Raw material such as limestone or stone -> vertical-shaft impact sand maker for crushing and shaping -> circular vibrating screen for screening and grading -> powder selection equipment for precise classification -> manufactured sand stored in finished-product bin -> sand, cement, powder, and additives accurately metered -> high-efficiency mixing -> automatic packaging or bulk delivery -> full-process negative-pressure dust collection.
Specyfikacje techniczne
| Manufactured Sand and Special Mortar Plant | |
| Parametr | Wartość |
| Hourly Throughput Of Sand-Making System | 240t/h |
| Sand Yield | 75%~80% |
| Manufactured Sand Fineness Modulus | 2.2~3.0 (adjustable) |
| Manufactured Sand Powder Content | 3%~15% (adjustable) |
| Needle-Like And Flaky Particle Content | <5% |
| Cubic Particle Ratio | ≥92% |
| Continuous Grading Fluctuation | ≤±3% |
| Methylene Blue Value (10% Powder Content) | ≤1.4 |
| Crushing Value | 12%~15% |
| Sand Maker Installed Power | 220 kW |
| Rotor Linear Speed | 65~70 m/s |
| Energy Conversion Efficiency | 92% |
| Unit Power Consumption Reduction | 10%~15% |
| Mortar Production Capacity | 5~60 t/h (special mortar) |
| Batching Accuracy (Additive) | ±0,1% |
| Batching Accuracy (Sand/Powder) | ±0,3%~0,5% |
| Jednorodność mieszania | ≥99% (gypsum-based) / ≥99.5% (ordinary mortar) |
| Emisja pyłu | ≤10 mg/m3 |
| Operatorzy | 3~4 people |
| Powierzchnia piętra | 600㎡~1100㎡ |
Niezawodna konstrukcja konstrukcyjna i sprawdzona technologia zapewniają stabilną pracę w warunkach ciągłej produkcji.
Zaawansowane systemy dozowania i kontroli poprawiają dokładność dozowania materiału i spójność produkcji.
Dostępnych jest wiele modeli i konfiguracji spełniających różne możliwości, procesy i wymagania lokalizacji.
Ścisłe zarządzanie produkcją i wieloetapowe testy fabryczne pomagają zapewnić stałą jakość sprzętu przed dostawą.
Zoptymalizowana konstrukcja systemu i zautomatyzowane sterowanie upraszczają codzienną pracę i poprawiają ogólną wydajność produkcji.
Konfigurację sprzętu i układ instalacji można dostosować do konkretnych wymagań projektu i produkcji.
