The Step Type Dry Mortar Mixing Plant balances capacity, footprint, and investment through a semi-vertical, semi-horizontal layout. It supports multi-category mortar production, precise batching, efficient mixing, flexible expansion, automated control, enclosed dust collection, and cost-effective operation for medium-scale plants efficiently.
√ “Half Vertical And Half Horizontal” Layout
√ Production Capacity Covers 5~160t/H
√ Suitable For Medium-Sized Building Materials Factories, Multi-Category Production Enterprises, And Corporate Customers Who Have Transitioned From Traditional Mortar To Commodity Mortar
√ Rich In Categories, Multi-Purpose In One Machine
√ Flexible Expansion And Easy Upgrade
√ High-Precision Ingredients: Additive Accuracy ±0.1%, Sand/Powder Accuracy ±0.3%~0.5%
√ Efficient Mixing, Mixing Cycle 120~180 Seconds
√ Intelligent Control
√ Environmental Compliance
Product Overview
The Step Type Dry Mortar Mixing Plant is a dry mortar system with the largest sales volume and highest market coverage. It adopts a layered progressive design with a semi-vertical and semi-horizontal layout, balancing compactness and flexibility while achieving an optimized balance among capacity, floor area, and investment cost.
The production line is suitable for masonry mortar, plastering mortar, thermal insulation mortar, tile adhesive, putty powder, and other product categories. Its capacity covers 5~160 t/h, allowing flexible production for companies of different scales.
It is especially suitable for medium-sized building-material plants, multi-category production enterprises, and customers upgrading from traditional on-site mixing to commercial mortar production.
The core advantage of the step layout is that equipment is arranged on multiple platforms with a height lower than a full tower type. Material transfer is completed through a combination of gravity and mechanical conveying by screw conveyors.
Compared with a tower type plant, the step type is more convenient for later modification, maintenance, and expansion. It has a lower investment threshold and is a preferred solution for cost performance and general applicability.
Application Fields
It is suitable for medium-sized building-material companies with annual output of 30,000~100,000 tons, multi-category mortar production covering masonry, plastering, insulation, tile adhesive, and putty powder, and enterprise upgrade projects moving from on-site mixing to commercial mortar.
It can also serve regional mortar supply centers for multiple construction projects, integrated factories producing both special and general mortar, and supporting mortar production for exterior insulation finishing systems.
Core Advantages
Balanced choice and optimized cost performance: it achieves a strong balance among capacity, footprint, and investment, with a short return cycle and suitability for most medium-sized enterprises.
Rich product categories and multi-purpose operation: production covers ordinary mortar and special mortar, supporting flexible switching among masonry, plastering, insulation, tile adhesive, putty powder, and other categories.
Flexible expansion and convenient upgrading: the layered platform design makes it easy to add equipment, expand production lines, or adjust process flow later.
High-precision batching: additive accuracy is ±0.1%, while sand and powder accuracy is ±0.3%~0.5%, ensuring stable product quality.
Efficient mixing: the gravity-free twin-shaft mixer provides mixing uniformity ≥99.5% with a mixing cycle of 120~180 seconds.
Intelligent control: PLC fully automatic control supports formula management, data recording, and remote monitoring, and can be operated by 2~3 people.
Environmental compliance: fully enclosed negative-pressure production and dust emission ≤10 mg/m³ meet international environmental standards.
Process Flow
Raw sand drying -> dried sand screening and grading -> separate metering of sand, powder, and additives -> elevator and screw conveyor feeding materials to storage bins on each platform -> staged gravity fall combined with horizontal screw conveying -> high-efficiency mixing -> finished material entering the finished-product bin -> automatic packaging or bulk delivery -> pulse dust collection throughout the process.
Technical Specifications
| Step Type Dry Mortar Mixing Plant | |
| Parameter | Value |
| Production Capacity | 40~200 t/h |
| Additive Batching Accuracy | ±0.1% |
| Sand/Powder Batching Accuracy | ±0.3%~0.5% |
| Mixing Uniformity | ≥99.5% |
| Mixing Cycle | 120~180 s/batch |
| Dust Emission | ≤10 mg/m³ |
| Dried Sand Moisture Content | ≤0.5% |
| Operators | 2~3 people |
| Total Installed Power | 130Kw~380kW |
| Floor Area | 200~500 m² |
Reliable structural design and proven technology ensure stable operation under continuous production conditions.
Advanced batching and control systems improve material proportioning accuracy and production consistency.
Multiple models and configurations are available to meet different capacities, processes and site requirements.
Strict production management and multi-stage factory testing help ensure consistent equipment quality before delivery.
Optimized system design and automated control simplify daily operation and improve overall production efficiency.
Equipment configuration and plant layout can be customized according to specific project and production requirements.
